Smart Drying Technology
DRYER-ONE Dries Better
DRYER-ONE is a drying machine than can bulk process wet materials at low temperatures in the range of 185-194°F (85-90°C).
This technology is designed to meet the increasing demands for the safe and economical dryers, which meets the higher productivity requirements and higher quality & standards.
The design of operation also meets energy savings, flexibility, safety and considerably reduces dust emissions and VOCs pollution.
DRYER-ONE dryers can easily adapt to all situations, especially when used as annexed unit to a gas burner, biomass burner or cogeneration unit.
Continuous air flow drying and counter current rotating disc
DRYER-ONE drying technology can process a wide range of forest and agricultural products. The material to be dried is spread on a rotating disc which is traversed by a flow of hot air. After a complete rotation, the partially dried material is transferred to a second rotating disc, where it performs an opposite rotation, which completes the drying process. Different control processes ensure proper operation and guarantee the desired humidity level of the product.
Smart drying technology, continuous flow and reverse counter current
Material enters the lower rotating disc.
Drying of material begins on the lower level.
Material is transferred to the upper disc.
The upper disc rotates in the opposite direction to disperse heat evenly and efficiently.
Material exits DRYER-ONE to packaging or storage area.
Hot air is sucked from top to bottom, creating a counter current that successively crosses the lower and upper discs.
Retrieval and expulsion of moisture-saturated air. Filters can be added to capture residual particles.
Flexibility
Easy and fast production changes, DRYER-ONE adapts to a wide range of materials. It also ensures a more even moisture level at the end of process, as well as protecting the integrity of the material being dried.
Dimensions
The compact size and circular shape of the unit offers several advantages as a good stability and resistance to wind. Due to its low weight, only shallow fundations are required (~8" reinforced concrete).
Savings
DRYER-ONE enables budget savings: small ground surface area occupation, energy savings of 30%, easy and low cost maintenance, automation of several functions.
Reduced Maintenance
The DRYER-ONE dryers have very simple mechanics with only a few moving parts. The accesses to the various equipment are easy and most testing and maintenance tasks can be carried out quickly with little to no down-time.
Simplicity
Easy to use. The HMI control unit automatically controls the drying process depending on the type of material. The sensors, distributed in the dryer, forward to a CPU the temperature and humidity data throughout the process.
Safety
Reduction of fire risks: continuous flow and round shape prevent material from sticking and heating up, very little static electricity, low temperature drying between 140°F and 194°F (60 and 90°C), easy access to the interior to detect and resolve fire hazards.
DRYER-ONE na, Inc.
Exclusive Provider of DRYER-ONE Products in North America
Based in Baltimore, MD USA
Contact Us
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